Plastic Advanced PE PPR Pipe Extrusion Line For HDPE Tube Production

Plastic Advanced PE PPR Pipe Extrusion Line for HDPE Plastic Tube Extruder Production Line

Key Features and Components:

1. Extruder System:

   The core of the production line is the extruder, typically a single or twin-screw design, that melts and homogenizes raw material pellets (PE, PPR, or HDPE) to ensure a smooth and uniform flow. The extruder provides the necessary force to push the material through the die head and form the pipe.

2. Die Head and Calibration:

   The die head shapes the extruded material into the desired pipe diameter and wall thickness. The pipes are then passed through a vacuum calibration system, which ensures precise sizing and a smooth finish.The calibration tank ensures the pipe is uniformly cooled and shaped to exact specifications.

3. Cooling System:

   After the pipe is extruded, it passes through a water cooling system that rapidly cools the pipe and solidifies the material. This cooling system maintains the pipe’s shape and prevents deformation during the manufacturing process.

4. Pulling and Cutting:

   The puller unit continuously pulls the extruded pipe at a consistent speed to maintain smooth operation.The cutting unit ensures accurate and precise cutting of pipes into predetermined lengths. This unit can handle both automatic and manual settings for customized production needs.

5. Control System:

   The production line is managed by a PLC (Programmable Logic Controller) that monitors and controls critical parameters such as temperature, speed, pressure, and machine performance. The use of modern automation ensures high precision and minimal operator intervention.Operators interact with the system via a touchscreen interface, which provides real-time monitoring and adjustments.

6. Pipe Quality and Durability:

   The pipes produced by this line are characterized by high strength, corrosion resistance, and flexibility. The PE, PPR, and HDPE pipes are widely used for water distribution, heating systems, gas supply, and agricultural irrigation due to their reliability and long lifespan.

7. Customization Options:

   The production line can be customized to produce pipes of various sizes, colors, and thicknesses. The machine is capable of producing pipes for both low and high-pressure applications, catering to a wide range of industrial and residential needs.

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